The Process to Make Products.
Our proprietary, patented process utilizes dry granular or powdered fillers that can be waste material, such as ground glass, e-waste, mine tailings, coal ash and waste plastics; or virgin fillers like clay, minerals and sand. Typically, liquid polyurethanes and polyesters with specialized additives are used in our process. These are mixed in extruders to yield a mud-like mixture, which is then continuously cast into finished products or poured into molds, and cures without added heat into finished products.
Three-dimensional surface finishes like wood grain or slate can be molded in using this process, and colorants can be added to achieve virtually any color. There are many benefits to this exceptional process.
Costs of Operating a Continuous Production Line
Licenses can be given for very large plants using, for example, 50,000 lbs per hour (250 U.S. tons per hour) of material, which can be 75% waste filler.
The Return on Capital depends on many factors: product costs & design, sales price, efficiency of the plants, and other factors. Typically the capital would be recovered in less than one year after the start of production.